Programmable Logic Controllers (PLC)-Report Writing - IT Computer Science Assignment Help

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Assignment Task

Assessment task details and instructions

This assignment models a real-world industrial scenario on a smaller scale.

Please treat the assignment as an industrial automation project, from requirements specification, design, and implementation to testing, critical assessment, and documentation.

Appendix 1 provides information on the hardware used in this assignment and the assessment task.     

 

Minimum Control Requirements

1. Start upper conveyor motor under push-button control.

2. Release one ring onto the upper conveyor.

3. When ring clears the plastic/metal sensors system, release another ring.

4. If ring is plastic, operate Ring Release solenoid for 1st chute for long enough to divert ring into first chute. If ring is metal, operate Ring Release solenoid for 2nd chute for long enough to divert ring into first chute.

5. The order of the rings in the chutes must be as follow

1st chute [plastic-metal-plastic-metal-plastic]

2nd chute [metal-plastic-metal-plastic-metal]

(allow rings to proceed to surplus ring container if they are not in order).

6. Limit the number of rings that can be released into the chutes if there are insufficient pegs.

7. When a ring is detected in any chute assembly areas, release a peg and start lower conveyor motor. The order of ring-peg assemblies on the lower conveyor must be as follow [plastic ring-peg, metal ring-peg, plastic ring-peg, metal ring-peg, …..] Or [Metal ring-peg, plastic ring-peg, metal ring-peg, plastic ring-peg, …]

8. Divert completed metal ring-peg assemblies to Assembly Collection Area 1 and completed plastic ring-peg assemblies to Assembly Collection Area 2

 

In terms of a Grafcet program, the above requirements could be implemented as three concurrent sequences:

1. Measurement of Rings on top Belt

2. Upper conveyor ring release; metal/plastic ring detection; diversion of rings into chute; monitoring of number of rings in chute.

3. Lower conveyor peg release; diversion of complete assemblies into collection area

4. Produce a Petri Net model of the system and add in a supervisory control structure to implement the same strategy as the Grafcet design in sections 1-3

 

Assessed intended learning outcomes

On successful completion of this assessment, you will be able to:

Knowledge and Understanding

1. Have a critical awareness of the principles of discrete event control and its application to automation.

2. Have a systematic approach and comprehensive understanding of PLC programming and industrial control systems.

Practical, Professional or Subject Specific Skills

1. Ability to program and developing PLC-based control systems for industrial tasks.

 

Transferable Skills and other Attributes

1. Demonstrate communication skills through written examinations and assignment reports.

2. Demonstrate information technology skills via the use of PLC programming, feedback control system design and tuning.

 

Module Aims

1. To provide the student with a comprehensive understanding of current industrial control technology and practices. On completion of the module, the student will have an appreciation of current PLC systems and have the ability to design a PLC based control system.

2. To provide the student with a comprehensive understanding of the theory and practice of advanced robotic manipulators.

 

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