Highlights
Task:
The project is to design a controller for a mixer.
A black dye for making shirts is injected into a stream of water. The injected dye is blended into the water flow with constant speed mixers.
A detector is used to monitor the dye/water concentration. The output of the detector is sent to a controller, which then sends a signal to the dye-injection valve. One needs to be careful with the location of the detector.
The sensor has to be far enough away to ensure a well-mixed stream. However, if the detector is too far away, the transport lag can destabilize the process.
The regulating valve is especially designed so that the dye input rate, in milliliters per second, varies linearly with the valve position. The regulating valve thus is a first order with a time constant of τv (seconds) and a steady state gain of Kv (mL/sec.mV).
The mixing process itself can be modeled as first order with a steady-state gain of Kp (ppm.sec/mL) and a time constant of τp (seconds).
Write a report of 1,500 words maximum, excluding references (This is a report with; literature review, hypothesis, and proposal for workings) using the above description on: “Feedback control strategy for a dye injection process”
Consider/discuss the following in the report:
o Discuss which type of controller should be used, P, PI or PID, and give your reasons why.
o Discuss the advantages and disadvantages of each type of controller.
o Would it be beneficial to use a cascade architecture?
o Draw the block diagram using your chosen controller.
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